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What is a circular vibrating screen?
Imagine a marvel of modern engineering, the circular vibrating screen, a pinnacle of efficiency in the realm of screening equipment. Its extensive application spans various industries including mining, building materials, chemicals, and even food production. This powerhouse operates through a dynamic mechanism of rotating vibration, standing as the most ubiquitous type of vibrating screen, renowned for its unparalleled ability to sift and sort materials with precision and speed.
Structural composition
The sophisticated construction of a circular vibrating screen includes the following key components:
1. Screen box: This integral part contains the screen itself and plays a crucial role in managing the material load while seamlessly transmitting the vibrant force of motion.
2. Vibrating motor: The heart of the machine, this device instigates the rotary vibration, often configured with either dual or single motors, tailored to enhance performance and efficiency.
3. Screen: Crafted with multiple layers of varying apertures, it skillfully sorts and separates materials into distinct particle sizes, catering to diverse operational needs.
4. Bracket and base: These foundational elements arm the vibrating screen with robust support, ensuring its structural stability while minimizing the impact of vibrations on the surrounding environment.
5. Feeding port and discharging port: Engineered for optimal material flow, these ports are designed to streamline the feeding and discharging processes, significantly boosting overall production efficiency.
Type | Power(KW) | Sieve Diameter(mm) | Volume(Length * width * height) |
QZ-600-1S | 0.55 | 560 | 600*600*740 |
QZ-600-2S | 0.75 | 560 | 600*600*880 |
QZ-600-3S | 0.75 | 560 | 600*600*1020 |
QZ-800-1S | 0.75 | 760 | 800*800*840 |
QZ-800-2S | 1.10 | 760 | 800*800*1000 |
QZ-800-3S | 1.10 | 760 | 800*800*1160 |
QZ-1000-1S | 1.10 | 930 | 970*970*950 |
QZ-1000-2S | 1.75 | 930 | 970*970*1110 |
QZ-1000-3S | 1.75 | 930 | 970*970*1270 |
QZ-1200-1S | 1.5 | 1130 | 1170*1170*1090 |
QZ-1200-2S | 2.2 | 1130 | 1170*1170*1250 |
QZ-1200-3S | 2.2 | 1130 | 1170*1170*1410 |
QZ-1500-1S | 2.2 | 1430 | 1470*1470*1110 |
QZ-1500-2S | 3.0 | 1430 | 1470*1470*1270 |
QZ-1500-3S | 3.0 | 1430 | 1470*1470*1430 |
Please refer to the actual product for specific parameters to ensure the utmost accuracy and reliability in your selection process.
The working principle of the circular vibrating screen revolves around its highly efficient rotary vibration mechanism. As the motor exerts centrifugal force through strategically positioned eccentric blocks, the screen embarks on a dynamic circular motion. This movement ensures that the material is meticulously and uniformly distributed across the screen surface, facilitating its swift journey towards the screen's outlet. During this process, the material is systematically graded based on particle size, as it navigates through screens with varying apertures, delivering unparalleled precision in sorting.
Application Fields
1. Circular vibrating screens have become a cornerstone in various industries, renowned for their outstanding efficiency and consistent screening performance that drives productivity and quality.
2. Mining: These robust screens are essential for the meticulous screening and grading of both metal and non-metal ores, as well as coal, ensuring precise separation and quality control.
3. Building Materials: Perfect for the meticulous screening of solid construction materials including sand, aggregates, and cement, facilitating quality assurance and optimal material usage.
4. Chemical Industry: Ideal for the precise screening of fine powdered and granular substances such as pigments, plastics, and fertilizers, enhancing the efficiency and accuracy of chemical processes.
5. Food Processing: Excel in the delicate screening of food staples like wheat, rice, sugar, and nuts, ensuring purity and consistency in food production.
Founded in 2017, Xinxiang Qianzhen Machinery Co., Ltd. is strategically located in the vibrant heart of the Central Plains, Xinxiang City, Henan Province. As a stalwart in the traditional vibrating screen industry, we proudly embrace the service ethos of 'integrity-based, quality first'. Our unwavering commitment to unparalleled quality, meticulous craftsmanship, and relentless innovation empowers us to deliver a broad spectrum of cutting-edge screening solutions to our valued clientele.
Our company currently boasts an impressive array of 6 major product series: fine screening equipment including rotary vibrating screens, linear screens, ceramic screens, straight screens, airflow screens, swing screens, experimental screens, ultrasonic vibrating screens, and high-frequency screens; alongside a comprehensive range of vibration motors, lifting equipment, conveying equipment, feeding equipment, and an impressive suite of vibration equipment and their respective accessories. This extensive product lineup is designed to cater to diverse industrial needs.
Qianzhen Machinery prides itself on a robust enterprise management system and a dedicated after-sales service infrastructure. We consistently align with market demands and place our esteemed customers at the core of our innovation trajectory. By harnessing product innovation as a catalyst, we drive relentless research and development to forge the core competitiveness of our enterprise. Our dynamic team comprises over 80 passionate professionals, with more than 30 experts holding middle to senior professional titles, including senior engineers, and technicians. With a legacy exceeding a decade in vibrating screen R&D and manufacturing, we stand at the forefront of the industry.
The vibrating screen, a pivotal player in industrial production, leverages sophisticated vibration technology to meticulously separate materials by size. Its rapidly oscillating screen surface allows fine particles to seamlessly pass through while retaining larger ones, thus enhancing product quality and optimizing production efficiency. This versatile machine finds extensive applications across sectors such as mining, construction, food processing, chemical engineering, and beyond-underscoring its indispensable role in modern industry.As a dedicated professional manufacturer, Xinxiang Qianzhen Machinery Co., Ltd. excels in the production of premier vibrating screens and sophisticated vibrating conveying equipment. With a foundation built on cutting-edge technology and rich industry expertise, we are committed to supplying top-tier products across diverse industries, ensuring the highest standards of quality and reliability.
Questions and Answers about Vibrating Screens
Q1: What is the maximum screening capacity of the vibrating screen?
A1: The maximum screening capacity varies depending on the model and specific parameters, usually ranging from several tons to dozens of tons per hour.
Q2: What materials can the vibrating screen handle?
A2: It can handle a wide variety of materials such as ores, grains, sands, and powders.
Q3: How to adjust the screening accuracy?
A3: Change the screen mesh size and adjust the vibration parameters.
Q4: What is the power consumption of the vibrating screen?
A4: It depends on the size and power of the motor, generally ranging from a few kilowatts to tens of kilowatts.
Q5: Is the vibrating screen easy to maintain?
A5: Yes, regular inspection and lubrication of key components can ensure its normal operation and prolong its service life.
Q6: What is the warranty period of the vibrating screen?
A6: Usually, it is one to two years, depending on the manufacturer's policy.
Q7: Can the vibrating screen be customized?
A7: Yes, it can be customized according to the customer's specific requirements for size, material, and function.
Q8: What is the noise level of the vibrating screen during operation?
A8: It is generally within the industry standard range. Measures can be taken to further reduce noise if necessary.
Q9: How to install the vibrating screen?
A9: Professional installation instructions and on-site guidance are usually provided by the manufacturer to ensure correct installation.
Q10: What is the service life of the vibrating screen?
A10: With proper maintenance and operation, it can generally last for several years to more than ten years.
Q11: Can the vibrating screen be used in a humid environment?
A11: Special anti-corrosion and waterproof designs can be adopted to make it suitable for use in humid environments.
Q12: What safety features does the vibrating screen have?
A12: It usually has safety guards and emergency stop buttons to ensure the safety of operators.
Q13: How does the vibrating screen separate different particle sizes?
A13: Through the vibration of the screen surface, smaller particles pass through the screen holes while larger ones are retained.
Q14: What is the difference between different types of vibrating screens?
A14: Different types may have differences in structure, screening principle, and application scenarios, such as circular vibrating screens and linear vibrating screens.
Q15: Can the vibrating screen be integrated into an automated production line?
A15: Yes, it can be designed to be compatible with other equipment in the production line for seamless operation.
Q16: What is the price range of the vibrating screen?
A16: The price depends on factors such as model, specification, and additional features, generally ranging from several thousand dollars to tens of thousands of dollars.
Q17: How to clean the vibrating screen?
A17: Regularly remove the residual materials on the screen surface and clean the internal components to prevent blockage and ensure screening efficiency.
Q18: What is the impact of the vibrating screen on the environment?
A18: When properly operated and maintained, the impact on the environment is minimal. Noise and dust can be effectively controlled.
Q19: Can the vibrating screen handle sticky materials?
A19: Special designs or additional accessories can be used to deal with sticky materials to a certain extent.
Q20: What is the quality control process of the vibrating screen?
A20: The manufacturer usually has strict quality control from raw material inspection to finished product testing to ensure product quality.
Questions for Customers to Provide Information
Q1: What is the material to be screened? And do you know the mesh number for screening (i.e., the particle size of the material)?
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Q2: What is the required processing capacity (in tons per hour)?
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Q3: What is the desired screening efficiency percentage?
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Q4: What is the local voltage and power capacity?
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Q5: What is the delivery address?
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