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What is a circular vibrating screen?
A circular vibrating screen is an exceptionally efficient screening apparatus, extensively employed across various sectors such as mining, construction, chemicals, and the food industry. Its hallmark feature is its ability to screen materials through dynamic rotary vibration, making it the most prevalent choice among vibrating screens.
Structural composition
The circular vibrating screen is typically composed of the following essential components:
1. Screen box: This crucial component holds the screen and is pivotal in loading materials while transmitting the vibrational force for optimal screening.
2. Vibrating motor: This mechanical marvel generates the rotary vibration necessary for the screening process, usually configured with either a dual or single motor.
3. Screen: Crafted from multiple layers with varying apertures, the screen efficiently separates and classifies materials according to different particle sizes.
4. Bracket and base: These elements provide robust support to the entire vibrating screen structure, ensuring its stability while adeptly minimizing the impact of vibrations on the surrounding environment.
5. Feeding port and discharging port: These ports are ingeniously designed for the seamless feeding and discharging of materials, significantly enhancing production efficiency.
Type | Power(KW) | Sieve Diameter(mm) | Volume(Length * width * height) |
QZ-600-1S | 0.55 | 560 | 600*600*740 |
QZ-600-2S | 0.75 | 560 | 600*600*880 |
QZ-600-3S | 0.75 | 560 | 600*600*1020 |
QZ-800-1S | 0.75 | 760 | 800*800*840 |
QZ-800-2S | 1.10 | 760 | 800*800*1000 |
QZ-800-3S | 1.10 | 760 | 800*800*1160 |
QZ-1000-1S | 1.10 | 930 | 970*970*950 |
QZ-1000-2S | 1.75 | 930 | 970*970*1110 |
QZ-1000-3S | 1.75 | 930 | 970*970*1270 |
QZ-1200-1S | 1.5 | 1130 | 1170*1170*1090 |
QZ-1200-2S | 2.2 | 1130 | 1170*1170*1250 |
QZ-1200-3S | 2.2 | 1130 | 1170*1170*1410 |
QZ-1500-1S | 2.2 | 1430 | 1470*1470*1110 |
QZ-1500-2S | 3.0 | 1430 | 1470*1470*1270 |
QZ-1500-3S | 3.0 | 1430 | 1470*1470*1430 |
To ensure complete satisfaction with your purchase, please refer to the actual product for the most accurate and up-to-date specifications and parameters. This will provide you with the precise details needed to understand the full capabilities of the Versatile Rotary Screen for Effective Particle Size Classification.
The operation of the circular vibrating screen is founded on an innovative rotary vibration mechanism. As the motor propels centrifugal force via a series of precisely engineered eccentric blocks, the screen embarks on a dynamic circular motion. This motion ensures a uniform distribution of materials across the screen's surface, facilitating their swift journey towards the screen's outlet. Through this method, materials are meticulously graded according to particle size, as they traverse screens with varying aperture dimensions, thus optimizing efficiency and precision in classification.
Application Fields
1. Circular vibrating screens are renowned for their exceptional efficiency and consistent screening performance, making them indispensable across a variety of industries:
2. Mining: Essential for the screening and grading of diverse metal ores, non-metallic ores, and coal, this equipment ensures optimal resource extraction.
3. Building Materials: Perfect for the precise screening of solid materials, including sand, aggregates, and cement, contributing to excellent construction standards.
4. Chemical Industry: Tailored for the screening of both powdered and granular materials, such as pigments, plastics, and fertilizers, enhancing production quality.
5. Food Processing: Vital for the effective screening of goods like wheat, rice, sugar, and nuts, ensuring top-notch food quality and safety.
Founded in 2017 in the vibrant Xinxiang City of Henan Province, Xinxiang Qianzhen Machinery Co., Ltd. stands as a beacon in the vibrating screen industry. Embracing its storied roots with a modern twist, the company lives by its noble service mantra: "Integrity-based, quality first." Through meticulous craftsmanship and relentless innovation, Qianzhen Machinery offers a cornucopia of custom screening solutions designed to meet diverse client needs and elevate industry standards.
Dive into the impressive catalog of Xinxiang Qianzhen Machinery, featuring six major product series tailored to meet today's demanding screening needs: From the precision of fine screening equipment like rotary vibrating screens, linear screens, ceramic screens, to the versatility of straight screens, airflow screens, swing screens, experimental screens, ultrasonic vibrating screens, and high-frequency screens. Beyond screens, our innovations include robust vibration motors, efficient lifting and conveying equipment, state-of-the-art feeding devices, comprehensive vibration equipment, and essential accessories to support seamless operations.
Qianzhen Machinery is a powerhouse of innovation and service excellence, upheld by a robust enterprise management and after-sales framework. Driven by the pulse of the market and customer-centric innovation, it dedicates itself to R&D and service, honing the enterprise's competitive edge. With a team of over 80 passionate professionals, including 30+ with esteemed titles such as senior engineers and technicians, Qianzhen Machinery boasts over a decade's expertise in pioneering vibrating screen technology.
The vibrating screen is an indispensable marvel in industrial production, ingeniously designed to harness vibration for precise material separation by size. Its swiftly oscillating screen surface deftly allows fine particles to pass while effectively retaining larger materials. This essential tool elevates product quality and enhances production efficiency, finding its versatile applications across myriad industries including mining, construction, food processing, and chemical engineering.Xinxiang Qianzhen Machinery Co., Ltd. is synonymous with expert craftsmanship in the manufacture of vibrating screens and vibrating conveying equipment. With a foundation rooted in cutting-edge technology and an abundance of experience, Qianzhen is committed to delivering superior quality products that serve as the backbone for a variety of industrial applications.
Questions and Answers about Vibrating Screens
Q1: What is the maximum screening capacity of the vibrating screen?
A1: The maximum screening capacity varies depending on the model and specific parameters, usually ranging from several tons to dozens of tons per hour.
Q2: What materials can the vibrating screen handle?
A2: It can handle a wide variety of materials such as ores, grains, sands, and powders.
Q3: How to adjust the screening accuracy?
A3: Change the screen mesh size and adjust the vibration parameters.
Q4: What is the power consumption of the vibrating screen?
A4: It depends on the size and power of the motor, generally ranging from a few kilowatts to tens of kilowatts.
Q5: Is the vibrating screen easy to maintain?
A5: Yes, regular inspection and lubrication of key components can ensure its normal operation and prolong its service life.
Q6: What is the warranty period of the vibrating screen?
A6: Usually, it is one to two years, depending on the manufacturer's policy.
Q7: Can the vibrating screen be customized?
A7: Yes, it can be customized according to the customer's specific requirements for size, material, and function.
Q8: What is the noise level of the vibrating screen during operation?
A8: It is generally within the industry standard range. Measures can be taken to further reduce noise if necessary.
Q9: How to install the vibrating screen?
A9: Professional installation instructions and on-site guidance are usually provided by the manufacturer to ensure correct installation.
Q10: What is the service life of the vibrating screen?
A10: With proper maintenance and operation, it can generally last for several years to more than ten years.
Q11: Can the vibrating screen be used in a humid environment?
A11: Special anti-corrosion and waterproof designs can be adopted to make it suitable for use in humid environments.
Q12: What safety features does the vibrating screen have?
A12: It usually has safety guards and emergency stop buttons to ensure the safety of operators.
Q13: How does the vibrating screen separate different particle sizes?
A13: Through the vibration of the screen surface, smaller particles pass through the screen holes while larger ones are retained.
Q14: What is the difference between different types of vibrating screens?
A14: Different types may have differences in structure, screening principle, and application scenarios, such as circular vibrating screens and linear vibrating screens.
Q15: Can the vibrating screen be integrated into an automated production line?
A15: Yes, it can be designed to be compatible with other equipment in the production line for seamless operation.
Q16: What is the price range of the vibrating screen?
A16: The price depends on factors such as model, specification, and additional features, generally ranging from several thousand dollars to tens of thousands of dollars.
Q17: How to clean the vibrating screen?
A17: Regularly remove the residual materials on the screen surface and clean the internal components to prevent blockage and ensure screening efficiency.
Q18: What is the impact of the vibrating screen on the environment?
A18: When properly operated and maintained, the impact on the environment is minimal. Noise and dust can be effectively controlled.
Q19: Can the vibrating screen handle sticky materials?
A19: Special designs or additional accessories can be used to deal with sticky materials to a certain extent.
Q20: What is the quality control process of the vibrating screen?
A20: The manufacturer usually has strict quality control from raw material inspection to finished product testing to ensure product quality.
Questions for Customers to Provide Information
Q1: What is the material to be screened? And do you know the mesh number for screening (i.e., the particle size of the material)?
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Q2: What is the required processing capacity (in tons per hour)?
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Q3: What is the desired screening efficiency percentage?
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Q4: What is the local voltage and power capacity?
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Q5: What is the delivery address?
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