Audited Supplier
YTJ-1500
Automation
Overseas Installation Service
Ytj-1500
H Beam Assembly Straightening Welding
Beam Flange Hydraulic Straightening
200~1500 mm
6~25 mm
150~800 mm
6~30 mm
4000~20000 mm
Submerged Arc Welding
2 Sets of Mz-1250b
0~1000 mm/Min
30~40 Days
Yes
2 Sets
Customize
Flexible
Assembly
ISO, CE
Flow Production Line
Product Line
12 Months
Lemar
Container Nude Packing
Steel structure production
China
8462291000
Product Description
The H-beam assembly, welding and straightening machine is a special equipment for assembling, welding and straightening of H-beam.
It concentrates the processes completed by the assembly machine, the gantry type arc welding machine and the straightening machine in one device, which significantly improves the The production efficiency reduces equipment costs and saves equipment installation space.
It is a production equipment for efficient production of H-beam and T-beam.
Specifications of H beam assembly welding and flange straightening machine:
| Model | YTJ-1500 |
| Web height | 200-1500mm |
| Web thickness | 6-25mm |
| Flange width | 150-800mm |
| Flange thickness | 6-30mm |
| H beam material | Q235 |
| H beam length | 4000-15000mm |
| Assembly and welding speed | 0.35-1.5m/min |
| Welding mode | Flat angle welding |
| Fillet height | ≤8mm |
| Main machine motor | 9.5KW |
| Flux recycling machine | 2 sets |
| Flux recycling machine motor | 3kw for each set |
| Straightening mode | Hydraulic straightening |
| Motor of Hydraulic station | 4KW |
| Welder motor power | 69KW*2=138KW |
| Standard power | 380V 50HZ 3P |
| Suitable temperature | 0-45ºC |
3in1 H beam assembly welding and straightening machine feature:
1. The product qualification rate of H-beam is high.
2. The process of traditional automatic centering and erecting machine, H-beam submerged arc welding machine and flange plate hydraulic straightening machine has been changed, the H-beam bracket is reduced, and submerged arc welding can be directly used (traditional H-beam production The process requires gas shielded welding on the automatic centering and vertical machine first, and then needs to be hoisted to the gantry-type submerged arc welding machine for submerged arc welding, which has low work efficiency).
3. Reduce the number of operators and reduce labor costs.
4. The web plate below 20MM does not need to be grooved, and it is directly welded.
5. Realize hot welding and hot straightening, and the direct hot straightening of the flange plate within 40MM is successful.
6. The power consumption of the equipment is low and the power consumption is reduced.
7. The investment cost is low, and the input of labor quantity and plant area is reduced.
2. The process of traditional automatic centering and erecting machine, H-beam submerged arc welding machine and flange plate hydraulic straightening machine has been changed, the H-beam bracket is reduced, and submerged arc welding can be directly used (traditional H-beam production The process requires gas shielded welding on the automatic centering and vertical machine first, and then needs to be hoisted to the gantry-type submerged arc welding machine for submerged arc welding, which has low work efficiency).
3. Reduce the number of operators and reduce labor costs.
4. The web plate below 20MM does not need to be grooved, and it is directly welded.
5. Realize hot welding and hot straightening, and the direct hot straightening of the flange plate within 40MM is successful.
6. The power consumption of the equipment is low and the power consumption is reduced.
7. The investment cost is low, and the input of labor quantity and plant area is reduced.
8. Reduce the number of hoisting and improve production efficiency.
Save the repetitive loading and unloading hoisting time for welding production.
9. The use of H-beam 3in1 Assembly welding and straightening machine does not need to weld the arc strike plate, which saves time and saves the cost of the arc strike plate.
10. Save the number of vehicles and reduce the number of hoisting, which not only reduces the demand for the number of vehicles, but also saves the mileage of vehicles.
11. New technology of one-time forming of T-beam.
12. Reduce labor intensity and focus more on quality control.
13. No need to assemble spot welding, saving labor and time.
14.Two sets of Chengdu Zhenzhong MZ-1250B digital inverter single arc single wire submerged arc welding systems are used (current and voltage can be preset according to the thickness of the steel plate welding parameters).
Save the repetitive loading and unloading hoisting time for welding production.
9. The use of H-beam 3in1 Assembly welding and straightening machine does not need to weld the arc strike plate, which saves time and saves the cost of the arc strike plate.
10. Save the number of vehicles and reduce the number of hoisting, which not only reduces the demand for the number of vehicles, but also saves the mileage of vehicles.
11. New technology of one-time forming of T-beam.
12. Reduce labor intensity and focus more on quality control.
13. No need to assemble spot welding, saving labor and time.
14.Two sets of Chengdu Zhenzhong MZ-1250B digital inverter single arc single wire submerged arc welding systems are used (current and voltage can be preset according to the thickness of the steel plate welding parameters).
Scope of supply:
| Name | Qty | Specification |
| Steel structure welding assembly flange plate straightening main engine | 1set | Including: main frame, upper gantry, wing plate, web synchronous clamping and centering system, main drive motor reducer, upper frame platform, climbing ladder |
| Hydraulic system | 1set | Oil pump station, high pressure hose, hydraulic cylinder |
| Electronic control part | 1set | Electrical cabinets, control cables |
| Roller | 1set | The input end is provided with 1 active roller table and 2 passive roller tables. At the output end, there are 2 active lift rollers and 1 passive roller |
| Flux Recovery System | 2sets | Flux recovery machine, separation drum, flux hopper, conveying pipe |
| Automatic welding device | 1set | Equipped with 2 sets of Chengdu Zhenzhong digital inverter MZ-1250B power supply, wire feeding mechanism, control box and welding torch. |
| Technical documents | 1set | Instruction manual, electrical schematic diagram, hydraulic schematic diagram, certificate of conformity |
User-made and self-prepared parts:
a. Foundation (supplier provides drawings).
b. Anchor bolts and expansion bolts
