Audited Supplier
WJ200-2200
One Year
One Year
CZXY
Plastic
120m× 6m× 4m
China
Product Description
WJ200-2200- type five layer corrugated cardboard production line
Business quotation § technical parameters
Main technical parameters and requirements in production line
Type:WJ200-2200-type five layer corrugated paperboard production line:
Customer owned section:
2,Electric Paper trolley
3,High-speed automatic splicers
4,R09B Top paper preheater
A,Technical parameters:
B,Structural feature:
C,Mainly purchased parts, raw materials and origin:
R09B Core paper preheater
A,Technical parameters:
B,Structural feature:
C,Mainly purchased parts, raw materials and origin:
5,RG09B-3 Triple preheater
A,Technical parameters:
B,Structural feature:
C,Mainly purchased parts, raw materials and origin:
6,SF-360E Cassette Single facer
A,Technical parameters:
B,Structural feature:
C,Main component parameters:
D,Main dynamic parameter:
7,TQ25-2 Heavy type conveyor bridge
A,Technical parameters:
B,Structural feature:
C,Main dynamic parameters:
D,Main parts brand and origin:
8,Bridge correction machine control system
A,Technical parameters:
B,Main parts brand and origin:
9,GM-20 Double glue machine
A,Technical parameters:
B,Structural feature:
C,Main component parameters:
E,Main parts brand and origin:
A,Technical parameters:
B,Structural feature:
C,Main component parameters:
D,Main dynamic parameters:
E,Main parts brand and origin:
11.NCBD thin blade slitter scorer(Zero Pressure Line)
A,Technical parameters:
B,Structural feature:
C,Main dynamic parameters:
D,Main parts brand and origin:
12,NC-20 NC cutter
A,Technical parameters:
C,Main dynamic parameters:
D,Main dynamic parameters:
E,Main parts brand and origin:
13,DLM-LM Automatic large gantry stacker
A,Technical parameters:
B,Main performance characteristics:
D,Main parts brand and origin:
14,ZJZ glue station system
A,Technical parameters:
B,Main performance characteristics:
C,Main component parameters:
15,Steam system
A,Technical parameters:
B,Maximum temperature in the pipeline:
C,Main parts brand and origin:
Business quotation § technical parameters
Main technical parameters and requirements in production line
Type:WJ200-2200-type five layer corrugated paperboard production line:
| 1 | Effective width | 2200mm | 2 | Design produce speed | 200m/min | |||
| 3 | Three layer economic speed | 150-180m/min | 4 | Five layer economic speed | 120-160m/min | |||
| 5 | Seven layer economic speed | ------------------ | 6 | Maximum order change speed | 100m/min | |||
| 7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
note | Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. | |||||||
| Top paper index | 100g/--200g/ Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
| Core paper index | 80g/--160g/ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
| In paper index | 90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
| 9 | Flute combination | |||||||
| 10 | Steam requirement | The maximum pressure 10kg/cm2 | Common pressure8-10kg/cm2 | use4000kg/Hr | ||||
| 11 | Electricity demand | AC380V 50Hz 3PH | ||||||
| 12 | Compressed air | The maximum pressure 8kg/cm2 | Common pressure5-7kg/cm2 | use1m3/min | ||||
| 13 | Space | ≈Lmin80m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
| 1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2,Air compressed machine,air pipeline,glue conveying pipe. 3,Power supply,wires connected to the operation panel and line pipe. 4,Water sources,water pipelines,buckets and so on. 5,Water, electricity, gas flush mounting civil foundation. 6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material. 7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease. 8,installation,commissioning of food, accommodation.And provide installers with the installation. | ||||
| Specification | Equipment name | QTY | Remark | |
| ZJ-V5B | Hydraulic shaftless mill roll stand | 5set | Spindle ¢240mm, hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle. | |
| DXC | Electric loading trolley | 10set | Electric trolley, double guide rail length is 9000mm, welded by middle plate. | |
| JZJ | Automatic splicer | 5set | Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed 200m/min | |
| R09B | Top paper preheat cylinder | 2set | Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°. | |
| R06B | Core paper preheat cylinder | 2set | Roller ¢600mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°. | |
| SF-360EA | Cassette Single facer | 2set | Main corrugating roller ¢360mm,corrugating roller group flute quick change.corrugated roller with spraying tungsten carbide dealing.with maintenance-free airbag loading,PLC automatic control glue, HMI touch screen, Breaks automatic parking relief. | |
| DY-C | Electric hydraulic roller change forklift | 1set | Large capacity battery, power walking, hydraulic lift, centralized control. | |
| MK-360 | Corrugating roller quick change Module | 2set | Corrugating roller diameter:360mm,with tungsten carbide dealing,Modules including:Both ends of the shaft seat,bearing,steam element,Suction box,Pneumatic components assembly. | |
| R09B-3 | Tripe preheater | 1set | Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°. | |
| GM-20 | Double glue machine | 1set | The diameter of the glue roller is 268mm. Each layer is driven by an independent variable frequency motor, and the PLC adjusts the glue gap and human-machine interface. | |
| TQ25-2 | Conveyor bridge | 1set | The national standard 250 channel steel, 150H steel, 63 angle steel and other connections are used, and the independent frequency conversion motor drives the paper to lift and convey. | |
| XG-JP | Automatic correction | 1set | No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment Full width infrared detection curtain.Reduce paper waste generated tear.reduce the waste of paper edge not to precision. | |
| SM-F | Double facer | 1set | The frame is 360 mm national standard channel steel, chrome-plated hot plate 600 mm * 18 pieces, and the whole process hot pressing plate design structure. PLC automatically controls the platen. Temperature display, variable frequency motor. | |
| NCBD | NC thin blade slitter scorer | 2set | Tungsten alloy blade, six-knife and ten-wire type, zero-crimping type. The full servo computer automatically arranges the knives, and the width of the air inlet is automatically adjusted. | |
| NC-20 | NC cutter helical knives | 1set | Full AC synchronous servo control, energy storage brake, helical knife structure, alloy gear transmission, lubricating oil pressure protection, 10.4-inch touch screen display. | |
| DLM-LM | Automatic large gantry stacker | 1 set | Servo drive platform lift, four sections of frequency transmission, automatic points in batches, automatic stacking discharge, imported high-strength belt output,out paper side standard transport aircraft. | |
| Module belt | 2set | Module belt output. | ||
| SG | Production Management System | 1set | Improve the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable quality cardboard.Increase the average speed,Increase productivity.Automatic statistics production ,Easy to keep control of the production line, improve efficiency. | |
| ZJZ | Glue station system | 1set | Customers -owned pipeline.Glue configuration is composed by carrier tank,main tank,storage tank,and send plastic pump,back plastic pump. | |
| QU | Air source system | 1set | Customers provide their own air source. | |
| ZQ | Steam system | 1set | Including steam components such as pipeline valves, traps, instruments, etc. in the equipment, the customer provides heat sources and pipelines. | |
| DQ | Electrical control cabinet system | Electronic control system: The adsorption type single-sided machine, the drive part, the double-sided machine, and the gluing machine all use variable frequency motors, and Delta's variable frequency control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the functions of speed display of each unit, unit call, and emergency stop. | ||
- ZJ-V5B Hydraulic shaftless mill roll stand
| Working wide | 2200mm | |
| Paper diameter | MAX: 1500mm MIN:300mm | |
| Paper width | MAX: 2250mm MIN:800mm | |
| Weight capacity | 3 T | |
| Paper head size | Teeth 3 inches 4 inches | |
| brake | Spur gear type 4 points pneumatic | |
| Working air pressure | 0.4---0.8Mpa |
- Main performance characteristics:
| Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive. The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life. The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant. The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain. |
- Hydraulic system parameters:
| Working pressure | Hydraulic cylinder working range | Hydraulic cylinder working range | Hydraulic station motor power | Solenoid valve working voltage |
| 16---18Mpa | ¢100×420mm | ¢63×800mm | 3.7KW --380V -- 50Hz | 220V--50 Hz |
- Mainly purchased parts,raw materials and origin:
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Main shaft | TianJin steel production | ¢242mm |
| 02 | Swing arm | Production by own | Resin sand gray ironHT250 |
| 03 | Wallboard | Jigang prduction | Q235A Welding parts |
| 04 | Bearing | C&U | |
| 05 | Main electrical appliance | SIEMENS | Contactor, relay, button |
| 06 | Hydraulic station | 7 Ocean | Taiwan oil pump solenoid valve |
- Technical parameters:
| Track length | 9000mm | |
| Paper loading method | Electric | |
| Main frame | 18 channel steel and ¢20mm cold drawn round steel |
- Structural feature:
| The web is automatically up and down. Electric push to the position. The whole track is buried. The main frame is No. 18 channel steel. I-beam is welded with ¢20mm cold drawn round steel. The length of the guide rail is 9000mm. Each paper holder with two paper carts can feed paper from both sides at the same time. |
- Mainly purchased parts, raw materials and origin
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Track and paper trolley | TangShang or JiNan | NO18 channel steel,Q235A,steel strip |
| 02 | Bearing | C&U |
3,High-speed automatic splicers
- Technical parameters:
| Working wide | 2200mm | |
| Link paper speed | 200m/min | |
| Air pressure | 6 bpa | |
- Structural feature:
| The maximum diameter of the applicable paper:1500mm. With the automatic tension control of the original paper holder, the paper can be picked up at high speed and the success rate is high. No tail paper receiving, reducing paper consumption (only partially overlapping paper tape with a width of 40mm). When paper car take out, the automatic turn out, and the vacuum adsorption, easy paper loading, automatic tension control paper receiving zero turnovers. All PLC automatic control, accurate, less failure, easy maintenance. The first round of the buffer when you pull the paper, automatic alignment, easy to pull paper. Machine superiority cylinder control speed splicers paper receiving moment does not appear normal motor control of rubble, blistering. Paper receiving highest speed of 200 m / min. |
- Main component parameters:
Part name Craftsmanship | Specification | Material | Surface treatment |
| Upper paper guide shaft | ¢137mm | 45# steel | Round grinding chrome |
| Lower paper guide shaft | ¢150mm | 45# steel | Round grinding chrome |
| Buffer reel guide roller 1 | ¢126mm | 45# steel | Round grinding chrome |
| Buffer reel guide roller 2 | ¢137mm | 45# steel | Round grinding chrome |
| Pinch paper roller | ¢99mm | 45# steel | Round grinding chrome |
| Hold paper roller | ¢99mm | 45# steel | Round grinding chrome |
- Mainly purchased parts, raw materials and origin:
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Breaker | Schneider | |
| 02 | Contactor | Schneider | |
| 03 | Relay | Schneider | |
| 04 | Left and right conversion solenoid valve | Japan SMC | |
| 05 | Precision pressure regulator | Japan SMC | |
| 06 | Electric proportional valve | Japan SMC | |
| 07 | Speed increase relay | Japan SMC | |
| 08 | Filter | Japan SMC | |
| 09 | Wire rope | American Smurfs | Aviation equipment |
| 10 | Sealing ring | American Parker | |
| 11 | Proximity switch | Omron Japan | |
| 12 | PLC | Taiwan Delta | |
| 13 | Geared motor | Taiwan Takasaki | |
| 14 | The electromagnetic valve | TaiWan AirTAC | |
| 15 | Cylinder | STNC |
4,R09B Top paper preheater
A,Technical parameters:
| Working wide | 2200mm | |
| Diameter of preheat roller | ¢900mm | |
| Angle adjustment range | 0-270° | |
| Angle shaft diameter | ¢110mm×2 | |
| Steam temperature | 200ºC | |
| Steam pressure | 1.2Mpa | |
| Working power | 380V 50Hz 3PH | |
| Motor power | 250W short(S2)working system |
| Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard. Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable. Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 0-270°. The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate. |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Framework | Tang Steel Profile | Welded parts stress relief |
| 02 | Steam rotation joint | Quanzhou yujie | |
| 03 | Preheater | Hangang or jigang | Q235Bpressure container board |
| 04 | Seat belt bearing | FuJian FGJ | |
| 05 | RV Reducer | Taiwan city-state or Wanxin | RV75 |
| 06 | Main electrical appliances | SIEMENS | Contactor, relay, button |
| 07 | Trap | BeiJing | Float |
| 08 |
A,Technical parameters:
| Working wide | 2200mm | |
| Diameter of preheat roller | ¢600mm | |
| Angle adjustment range | 0-270° | |
| Angle shaft diameter | ¢85mm×2 | |
| Steam temperature | 200ºC | |
| Steam pressure | 1.2Mpa | |
| Working power | 380V 50Hz 3PH | |
| Motor power | 250W short(S2)working system |
| Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard. Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable. Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 0-270°. The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate. |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Framework | Tang Steel Profile | Welded parts stress relief |
| 02 | Steam rotation joint | Quanzhou yujie | |
| 03 | Preheater | Hangang or jigang | Q235Bpressure container board |
| 04 | Seat belt bearing | FuJian FGJ | |
| 05 | RV Reducer | Taiwan city-state or Wanxin | RV75 |
| 06 | Main electrical appliances | SIEMENS | Contactor, relay, button |
| 07 | Trap | BeiJing | Float |
| 08 |
A,Technical parameters:
| Working wide | 2200mm | |
| Diameter of preheat roller | ¢900mm | |
| Angle adjustment range | 270° | |
| Angle shaft diameter | ¢110mm×2 | |
| Steam temperature | 200ºC | |
| Steam pressure | 1.2Mpa | |
| Working power | 380V 50Hz 3PH | |
| Motor power | 250W short(S2)working system |
| Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard. Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable. Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°. The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate. |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Framework | Tang Steel Profile | Welded parts stress relief |
| 02 | Steam rotation joint | Quanzhou yujie | |
| 03 | Preheater | Hangang or jigang | Q235Bpressure container board |
| 04 | Seat belt bearing | FuJian FGJ | |
| 05 | RV Reducer | Taiwan city-state or Wanxin | RV75 |
| 06 | Main electrical appliances | SIEMENS | Contactor, relay, button |
| 07 | Trap | BeiJing | Float |
| 08 |
A,Technical parameters:
| Working width | 2200mm | |
| Design speed | 200m/min | |
| Economic speed | 120-180m/min | |
| Paper feed range | 2250--850mm | |
| Steam temperature | 200ºC | |
| Steam pressure | 1.2Mpa | |
| Working power | 380V 50Hz 55KW |
| Main corrugating roller:¢360mm(According flute differ),pressure roller¢415mm,preheat roller¢400mm. Using negative pressure design, lower heat consumption, helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, because the pressure evenly, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating. Quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,put into the machine,and air pressure system will lock it,fixed to the machine base,only need a few buttons can complete the replacement quickly and easily. Corrugated roller adopt50CRMO high quality alloy steel, dealing with heat,after grinding tungsten carbide surface treatment. Corrugated roller, pressure roller adopt airbag control system having high stability, having the barometric pressure control buffering effect at the same time. Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted. The moveable type glue unit is convenient to clean and maintain. Easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly. Built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture. Main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly. |
Part name Craftsmanship | Specification | Material | Surface treatment |
| Corrugated roller | Main roll¢360mm | 50CrMAo | Tungsten carbide treatment |
| Pressure roller | ¢415mm | 45# steel | Hardened round grinding chrome plating polishing |
| Glue roller | ¢269mm | 45# steel | Round grinding and pressing pit mesh chrome plating |
| Fixed paste roller | ¢153mm | 45# steel | Round grinding chrome |
| Preheat roller | ¢400mm | Q235B | Round grinding chrome |
| Paper guide roller | ¢110 mm | 45# steel | Round grinding chrome |
| Name | Power | Voltage | Frequency |
| Main drive motor | 30KW | 380V | 50HZ |
| High-pressure suction motor | 15KW | 380V | 50HZ |
| Adjustable glue push rod | 30W | 380V | 50HZ |
| Glue adjustment motor | 200W*2 | 380V | 50HZ |
| Rubber pump motor | 2.2KW | 380V | 50HZ |
| Motor of glue department | 3.7KW | 380V | 50HZ |
- Main parts brand and origin:
| Serial number | Main part name | Brand or place of origin | Remarks |
| 01 | Box rack | Self-produced | HT250 |
| 02 | Rotary joint and metal hose | FuJian | |
| 03 | Main drive motor | YongShun | 30KW Inverter motor |
| 04 | RV reducer | Taiwan city-state or Wanxin | |
| 05 | Bearing | C&U | |
| 06 | Seat belt bearing | FuJian | |
| 07 | High pressure fans | Shanghai yingfa | 15KW |
| 08 | Pneumatic Components | AirTac | |
| 09 | The electromagnetic valve | AirTac | |
| 10 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 11 | Frequency controller and PLC | Delta or HuiChuan | |
| 12 | Touch screen | Taiwan Weilun or Kunlun Tongtai |
A,Technical parameters:
| Working width | 2200mm | |
| Design speed | 200m/min | |
| Bridge layer | 2 layer | |
| Working power | 380V 50Hz 13KW | |
| The part of the flyover is to lift the single-facer corrugated paper produced by the single-facer machine, lift it and transport it to the glue coating machine, apply the glue to the double-facer machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping. This part is made by connecting the main beam with national standard 250 channel steel, 150H steel, 63 angle steel, etc., and the structure is reasonable. No jitter at high speed. The conveying and storage areas are covered with galvanized steel, with low friction, 3 sets of climbing ladders, and 1.2-inch safety guardrails on both sides. , High-strength herringbone pedal, to ensure the safety of personnel and easy operation. Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation. All roller surface after grinding hard chrome plating. Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper. |
| Name | Power | Voltage | Frequency |
| Single-facer corrugated paper lifting motor | 4KW | 380V | 50HZ |
| Bridge adsorption fan | 3KW | 380V | 50HZ |
| Adjusting board wide motor | 250W | 380V | 50HZ |
| Serial number | Main part name | Brand or place of origin | Remarks |
| 01 | The bridge main skeleton | Tiangang or tanggang | It is made of national standard 250 channel steel, 150H steel, 63 angle steel, etc. |
| 02 | Guardrail | Tiangang | Ф42mm Low pressure fluid pipe |
| 03 | Paper lifting belt | Shanghai | PVC conveyor belt |
| 04 | Cardboard conveyor belt | Hebei | Parallel transport rubber band |
| 05 | Frequency converter | Delta or HuiChuan | |
| 06 | Bearing | C&U | |
| 07 | Seat belt bearing | FuJian | |
| 08 | Paper width adjustment reducer | Shangdong jinbuhuan reducer | |
| 09 | Paper motor(frequency) | Hebei hengshui | |
| 10 | Conveying roller and paper roller ,over paper roller | Tiangang Seamless steel pipe | |
| 11 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
8,Bridge correction machine control system
A,Technical parameters:
| Non-contact detection corrugated. High precision correction paper. It does not require any adjustment when the width of the paper changes. Closed-loop control, continuous operation. Full size infrared LED detection, long life. At the same time the center and edges of the base correction. | |
| Bridge tension control system to ensure that there is a single corrugated paper steady tension. Tension control manually controlled by the regulator. With auxiliary threading motor. In the new paper, when customer assistance. With the paper through the switch. Joints over time cut the tension. |
| Serial number | Name | Quantity | Model |
| Correction machine | |||
| 1 | Correction light curtain | 2 | FE4521 |
| 2 | face paper light curtain | 1 | FE4521 |
| 3 | Fitting module | 2 | ZC4081 |
| 4 | control motor | 2 | AG2591 |
| 5 | control panel | 2 | DC0341 |
| 6 | display | 1 | DO2000 |
| Tensioner | |||
| 1 | PLC | 1 | FBS-24MAT2-AC |
| 2 | Proportional valve | 2 | DSMC I+V1050-31 |
| 3 | Brake system | 2 | |
9,GM-20 Double glue machine
A,Technical parameters:
| Working width | 2200mm | |
| Design speed | 200m/min | |
| Economic speed | 100--180m/min | |
| Glue volume adjustment range | 0.08-0.6mm | |
| Number of anilox roller | 32 lines | |
| Preheating cylinder temperature range | 150-200ºC | |
| Working power | 380V 50Hz 9KW | |
| Air source system | 0.4-0.9Mpa | |
| Pressing method | Pneumatic |
| The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard. Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply. after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic. The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors. |
Part name Craftsmanship | Specification | Surface treatment |
| Glue roller | ¢268mm | Round grinding and pressing pit mesh chrome plating |
| Fixed paste roller | ¢146mm | Round grinding chrome |
| Pressure roller | ¢150mm | Round grinding chrome |
| Paper shaft | ¢110mm | Round grinding chrome |
| Preheating cylinder | ¢400mm | Round grinding chrome |
- Main dynamic parameters:
| Name | Power | Voltage | Frequency |
| Rubber roller active motor | 3KW*2 | 380V | 50HZ |
| Glue adjustment speed reducer | 200W | 380V | 50HZ |
| Roller gap adjustment motor | 200W | 380V | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Glue roller and paste roller | Tiangang | 45# steel |
| 02 | Preheat roller | Tiangang or Jigang | Q235B Container board |
| 03 | Bearing | C&U | |
| 04 | Bearing with seat | FuJian | |
| 05 | Pneumatic Components | AirTac | |
| 06 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 07 | Glue reducer | Taiwan city-state or Wanxin | |
| 08 | Main reducer | Taiwan city-state or Wanxin | |
| 09 | Touch screen | Taiwan Vinylon or Kunlun Tongtai | 10.4 inch |
| 10 | PLC and inverter | Delta or HuiChuan | |
| 11 | Timing belt | Germany OPTIBELT | |
| 12 | Trap | BeiJing | Float |
- SM-F Double facer
| Working width | 2200mm | |
| Design speed | 200m/min | |
| Economic speed | 150-200mmin | |
| Hot plate number | 600mm×18 piece | |
| Cooling section length | 4 meters | |
| Temperature requirements | 160-200ºC | |
| Steam pressure | 0.8-1.3Mpa | |
| Air pressure | 0.5-0.6Mpa | |
| Pneumatic pressure plate | 10 groups | |
| Working power | 380V 50Hz 55KW |
| The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste, stereotypes to produce flat cardboard. Surface of hot plate is dealed with grinding, hot plate width600mm,in total 18 pieces hot plate,Minister cooling stereotypes 4m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam. The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 10 sets of spring pneumatic pressure plates are standard. The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display. The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large. The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides. Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication. Electrical components used internationally renowned brands, the device stable and reliable operation. Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance. The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working. |
Part name Craftsmanship | Specification | Surface treatment |
| Upper drive rubber roller | ¢700mm | Covered with wear-resistant rubber |
| Lower drive rubber roller | ¢400mm | Covered with wear-resistant rubber |
| Front and rear driven belt roller | ¢215mm | Round grinding chrome plating polishing |
| Top tension roller | ¢155mm | Round grinding chrome plating polishing |
| Upper belt adjustment roller | ¢155mm | Round grinding chrome plating polishing |
| Name | Power | Voltage | Frequency |
| Main drive motor | 55KW | 380V | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Main skeleton | Tiangang or lai gang production profiles | NO.36channel and NO.18 I-beam |
| 02 | Drive wallboard | HeBei HanDan | Q345 |
| 03 | Heat board | Tiangang or Jigang | Q235B container board made |
| 04 | Main drive motor | HeBei HengShui | 55KW Frequency motor |
| 05 | Cotton webbing | ShenYang | Cotton webbing thickness:9mm |
| 06 | Trap | BeiJing | Float |
| 07 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 08 | Pneumatic Components | AirTac or sono | |
| 09 | Frequency converter | Delta or HuiChuan | |
| 11 | Bearing | C&U | |
| 12 | Bearing with seat | FuJian |
A,Technical parameters:
| Working width | 2200mm | |
| Design speed | 250m/min | |
| Economic speed | 200-230m/min | |
| Mechanical configuration | 6 Knife 10 lines | |
| Min cutting width | 140mm | |
| Minimum indentation distance | 0mm | |
| Cutter wheel positioning accuracy | ±0.5mm | |
| Horizontal movement of the whole machine | ±100mm |
| The synchronous servo motor controls the row of knives and wires. Automatic reset. Precise size. Change order time is 1- 3 seconds. The two machines can be used to change orders immediately without slowing down. PLC control system, using CANopen bus system, with order management function, equipped with a synchronous signal input interface with dryer speed. HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm. Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend. Using thin tungsten alloy steel knife,sharp blade,long life of more than 8 million meters. knife sharpener for computer control,automatic or manual knife sharpener,Cutting edge sharpening can be divided,improve productivity Efficiency. Imported synchronous belt transmission is adopted, and the thin blade holder and the crimping seat are supported by linear bearings, and the positioning size is accurate without accumulating errors. The cutting and crimping are driven by independent frequency conversion motors. The suction port is automatically positioned with the change order. With gas storage tank and low pressure protection function. |
| Name | Power | Voltage | Frequency |
| Row of single-pole servo motors | 0.45KW | 380V | 50HZ |
| Slitting inverter motor | 7.5KW | 380V | 50HZ |
| Pressure line frequency conversion motor | 7.5KW | 380V | 50HZ |
| Suction outlet frequency conversion motor | 0.55KW | 380v | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Frame | ShanDong JiNan | Q345 |
| 02 | Rail beam | TianJin | Q345 |
| 03 | PLC Programming controller | Schneider | CANopen Bus system |
| 04 | HMI | Kinco | 10.4 inch |
| 05 | Row knife servo control | Kinco | 500w |
| 06 | Row line servo control | Kinco | 500w |
| 07 | Line change control | Kinco | 500w |
| 08 | Suction control | Kinco | 500w |
| 09 | Proximity switch, photoelectric switch | Japan omron | |
| 10 | Relay | Schneider | |
| 11 | Main frequency conversion motor | HeBei | 5.5KW×2 |
| 12 | Horizontal motor | Shandong Jinzhan Reducer | |
| 13 | Suction exhaust motor | ZheJiang | 0.55kw |
| 14 | Solenoid valve, cylinder | AirTac | |
| 15 | Bearing | HRB or C&U | |
| 16 | Bearing with seat | ZheJiang Wuhuan | |
| 17 | Tungsten alloy blade | Sichuan Boyan | ¢260mm |
| 18 | Linear Guides | TaiWan | ShangYin |
12,NC-20 NC cutter
A,Technical parameters:
| Working width | 2200mm | |
| Design speed | 200m/min | |
| Economic speed | 130-180m/min | |
| Min. cutting length | 500mm | |
| Max. cutting length | 9999mm | |
| Cutting accuracy | ±1mm, | |
| Working power | 380V 50Hz 53KW |
- Structural feature:
| It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management. Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy. Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life. Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage. This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1 / 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money. Exact and adjustable no gap gear to ensure precise blade engagement, running balance. Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool. Knife roller: fine quality forged steel material, the balanced, with good stability. |
C,Main dynamic parameters:
Part name Craftsmanship | Specification | Surface treatment | Special treatment |
| Cross cutting the upper and lower knife axis | ¢215mm | Conditioning | Dynamic balance |
| Front lower conveying roller | ¢155mm | Round grinding chrome plating polishing | Dynamic balance |
| Rear lower conveyor roller | ¢155mm | Round grinding chrome plating polishing | Dynamic balance |
| Paper shaft | ¢165mm | Packed with silicone | Dynamic balance |
| Output sun gear | ¢160mm | Polyurethane | Intensive |
| Name | Power | Voltage | Frequency |
| Main drive servo motor | 42.9KW | 380V | 50HZ |
| Front feed motor | 2.2KW(Frequency adjustment speed) | 380V | 50HZ |
| Rear feed motor | 2.2KW(Frequency adjustment speed) | 380V | 50HZ |
| Lubricating oil pump motor | 0.18KW*2 | 380V | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Box rack | Self-produced | HT250 |
| 02 | Knife roll | Tiangang Precision Forging | 42CrMo |
| 03 | Full AC servo motor | Shanghai Futian | 42.9KW |
| 04 | Paper frequency conversion motor | HeBei YongShun | |
| 05 | Flying shear servo control system | INVT | |
| 06 | Rotary encoder | Germany SIKI | |
| 07 | Timing belt | Obi, Germany OPTIBELT | |
| 08 | Tightening sleeve | XianYang ChaoYue | |
| 09 | Bearing with seat | FuJian | |
| 10 | Low-voltage electrical appliances | SIEMENS | Contactor, relay, button |
| 11 | Proximity switch | Omron Japan OMRON | |
| 12 | Frequency converter | Detal or HuiChuan | |
| 13 | HMI | Kunlun State | |
| 14 | Sun gear | ShenZhen |
13,DLM-LM Automatic large gantry stacker
A,Technical parameters:
| Working width | 2500mm | |
| Design speed | 250m/min | |
| Economic speed | 150-250m/min | |
| Maximum stacking length | 3500mm | |
| Maximum stacking height | 1700mm | |
| Working power | 380V 50Hz 17KW |
| Gantry stacking.Change order time 20 seconds,automatic counting. Synchronized with the production management system,orders management,Centralized management,Do not slow down automatically for a single. Production management for a single waste is less than 700mm. The crawler stacking platform,AC servo control lifting, stacking stable,tidy. Backsplash can automatic shift,stacking for small orders; Independent sealed control cabinets, electrical equipment operating under clean environment; Color touch-screen display for easy on-site operation. Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity. |
- Main dynamic parameters:
| Name | Power | Voltage | Frequency |
| Main conveying motor | 3KW*3 | 380V | 50HZ |
| Suction motor | 3KW | 380V | 50HZ |
| Horizontal conveyor motor | 3KW | 380V | 50HZ |
| Tailgate motor | 0.75KW | 380V | 50HZ |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Frame | Tiangang | Main frame No. 16 channel steel |
| 02 | PU Leather belt | ShangHai | |
| 03 | Frequency converter | Taiwan Delta | 3.7KW |
| 04 | Horizontal reducer | ShanDong | |
| 05 | Proximity switch | OMRON | |
| 06 | PLC | Delta | |
| 07 | HMI | KunLunTongTai | |
| 08 | Rotary encoder | Wuxi Ruipu | |
| 09 | Contactor | Schneider | |
| 10 | Pneumatic Components | AirTAC |
A,Technical parameters:
| Manual glue production | 0.8T | |
| Glue making method | Two-step method | |
| Main stirring | Horizontal stirring | |
| Carrier agitation | Vertical stirring | |
| Storage tank storage | 1T | |
| Working power | 380V 50Hz 10KW |
| Provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment. Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large. Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation. |
Part Name Parameter | Specification | Material | Power | Remark |
| Horizontal main body glue mixer | 1250mm×1000mm×900mm | Q345 | 4KW | HeBei HengShui |
| Carrier glue mixer | ¢800mm×900mm | Q345 | 1.5KW | HeBei HengShui |
| Single-facer machine, gluing machine and gluing bucket | ¢800mm×1000mm | Q345 | ||
| Storage bucket | ¢1200mm×1200mm | Q345 | 1.5KW | HeBei HengShui |
| Low voltage electrical appliances | SIEMENS | Contactors, Relays, Buttons |
A,Technical parameters:
| 1 | Steam consumption | About 1.2T/h |
| 2 | Equipped with heat source | 2t/h |
| 3 | Steam pressure | 1.25Mpa |
| 4 | Maximum temperature in the pipeline | 170-200ºC |
| It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable. Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment. Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped. Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage. The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint. All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure. |
| Serial number | Name of main parts | Brands or place of origin | Remarks |
| 01 | Rotary joint, metal hose | Quanzhou Yujie | |
| 02 | Trap | BeiJing | Float |
| 03 | Globe valve, ball valve | YuanDa China | |
| 04 | Check valve | Zhengzhou Yuming | |
| 05 |
