Y-Type/High Pressure Boiler Valves for Extreme Temperatures/1"3/4 (DN20) ~3" (DN80) ANSI Class 150~1500

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SNT Machinery (Qingdao) Co., Ltd.

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Profile Certified by SGS/BV
Y-Type Boiler-down valve
Gas
High Temperature
Pneumatic
Carbon Steel
Y-Global Globe Valve
Gland Packings Globe Valve
Outside Screw Stem Globe Valve
DIN, GB, ANSI, JIS
Through Way Type/Angle Type/Series Type and Y Type
DN20/DN25/DN40/DN50/DN65/DN80
ANSI150-ANSI2500
25405060 mm
-20ºC~566ºC
Sw, Bw, Flanged
Linear, on-off
Manual Operation, Pneumatic Operation, Electric Op
0 Leakage (API598)
Carbon Steel/Alloy Steel/High Quality Alloy Steel/
Continuous Flow Control Conditions/Intermittent FL
ANSI1500 for Rt Test
A105n
A105n
Hbsc2
SNT
Wooden
China
8481804090
Product Description
 
 

Product Specifications

 
ApplicationsSteam boiler, evaporator and other boiler water intermittent drain controlManual operation control 
Nominal pressureANSI 150, 300, 600, 900, 1500Pressure class >=ANSI1500 for RT test 
Nominal diameter
 
Forging mode1"(DN25) and 1.1/2"(DN40), 2"(DN50)ANSI 150, 300, 600, 900, 1500
Casting mode2.1/2"(DN65), 3"(DN80)ANSI 150, 300, 600, 900, 1500






Connection mode


Forging mode
Standard connection: SW;
Optional connection: BW or flanged



Pair flanges for option: flat welded flange
Butt welded flange



Casting  mode
-ANSI900 and below are connected with flanges
-ANSI1500 and above are butt welded
- Cap of Angle body: bolted connection




Design calculation
type stop valve
- The size of the seat hole is calculated by strict design
Verified by CFD analysis and testing
 Compound hole plate can be configured for actual high pressure difference conditions
Replace seat and core quickly STELLITE Gr.6
Surface hardening: surfacing STELLITE Gr.6
Surface hardening of the seat; Other options
-Suitable for forging and casting
- Heat treatment of valve internals
Valve core: surface hardening or nitriding treatment
Seat: nitriding or surfacing with STL alloy



Materials
- Carbon steel
- Alloy steel
- Stainless steel
- High quality Alloy steel
A105N
A182-F22
A182-F304(L
A182-F316(L)
As required by customer
 


Flow control

Intermittent flow control condition

Manual control
 

 

About SNT Blow-down Valves


SNT Machinery(Qingdao) Co., Ltd. (referred to as SNT) is a valve manufacturing company that specialized in the development, design and production of fluid flow and valve technology.

SNT drain valve can be widely used in continuous throttling control, such as: boiler continuous drain, high pressure vessel and reactor sampling, high pressure discharge, boiler feed pump bypass system release device, high pressure difference (pressure release) conditions, heater drain to the condenser process due to corrosion and high flow rate flash conditions. Compared with the traditional valve, the SNT valve is more robust and durable, which is suitable for continuous drain conditions that can cause serious damage to the valve. Because in the continuous drain working condition, the flow rate is high, the erosion is more serious, the traditional cutoff drain valve is fragile, even the venturi valve is also fragile.

The SNT drain valve breaks the traditional internal structure design concept. The flow channel between the valve core and the cylindrical valve seat adopts smooth design, which can accelerate the fluid flow until the fluid reaches the downstream of the valve seat, and the chamber suddenly becomes larger. At this time, the pressure drop caused by the center part of the flow channel leads to the rapid expansion of the fluid toward the flow center part. While the energy of the fluid flow also quickly disperses and evaporates, and the fluid enters turbulent condition. The efficient discharge process ensures that the fluid can form steam when supersaturated, while cooling the remaining liquid, which is a typical way to use flash evaporation in liquid flow.

In order to meet the various needs of the device, we can produce valves in the pressure range of ANSI 150 to ANSI 2500. Standard stop valve size is 3/4"(DN20), 1"(DN25), 1.1/2"(DN40), 2"(DN50), 2-1/2"(DN65) and 3"(DN80). The standard form of SNT valve is angular connection, to allow a uniform flow of fluid.The through way type stop valves are also available. According to the control, it can be divided into manual, pneumatic and electric control. For accurate throttling control, based on the flow evaluation in the SNT internal-design structure, the Fluent-Code of a computational Fluid Dynamics is used to simulate and analyze the flow channel and its pressure drop. All SNT internals are usually surface-hardened with high-quality Co-Ni based alloys or surface-treated with Cr-N ceramic coatings to prevent abrasion and corrosion due to high pressure drops and flow rates.

SNT drain valves are the product of our extensive experience and fluid flow knowledge combined with valve expertise.
 
 
 



Structural Features

 
No.Part nameStandard materialsNo.Part nameStandard materials
<ANSI 900>=ANSI1500<ANSI900>=ANSI 1500
1Valve bodyA105NA105N15Screw holderHBsc2HBsc2
2Top coverA105NA105N16Flat head round keyCarbon steelCarbon steel
3Body screwA193-B7 Colored zinc platingA193-B7 Colored zinc plating17Lock nutCarbon steel + galvanizedCarbon steel + galvanized
4Body nutA194-2H Colored zinc platingA194-2H Color zinc plating18Hex socket screws304SS304SS
5Valve coreA276410+HF316+S503+S50519Nameplate304SS304SS
6304SSA276410+HF316+ZY0820connecting flangeCarbon steelCarbon steel
7Wrap shims304+GRAPHITE304+GRAPHITE21Limit anti-turn blockCarbon steel + galvanizedCarbon steel + galvanized
8Sleeve440C+HF316+S10122NutsCarbon steel + galvanizedCarbon steel + galvanized
9Wrap shims304+GRAPHITE304+GRAPHITE23Thrust needle roller bearingsBearing steel (standard materialBearing steel (standard material
10Packing plateA351 CF8A351 CF824Hex set screws304SS304SS
11NutsA194-2HA194-2H25Packing glandA276410A276410
12ScrewA193-B7A193-B726Packing assemblyFlexible graphiteFlexible graphite
13Support stand poleCarbon steel + galvanizedCarbon steel + galvanized27Packing padA276410A276410
14
Hex head bolts

Hex head bolts

Hex head bolts

28

Hand wheel

Carbon steel

Carbon steel

Notes:
1.S101 hard surface technical description: HRC≥55, metallurgical combination, not easy to fall out;

2.S503 hard surface technical description: thickness 1.5mm, hardness HRC≥55, binding force 400MPa, not easy to fall out;
3.S505 hard surface technical description: thickness 0.3mm, hardness HRC≥65, binding force ≥250MPa

 Application of Typical Working Conditions
As shown in the figure on the left, according to ASME B31.1 Power Boilers and Piping, intermittent drain valves are usually used in Zone 2 and are installed directly in boiler or boiler piping. There are also continuous drain valves, traps, and safety valves, etc.
According to §122.1.4 of ASME B31.1 Power Boilers and Piping, the piping is usually fitted with 2 valves in series, a Y-type intermittent drain valve and an emergency stop valve.

The intermittent drain valve usually adopts the lever type rapid discharge mechanism, which can realize the rapid opening and closing. When the valve is opened, the sediment, dirt and other particles at the bottom of the boiler can be discharged quickly, no more than 3S. If the time is too long, a large amount of boiler water will be discharged, resulting in a great waste of resources. The flow channel is close to the straight pipeline.

The emergency stop valve is used to realize the strict cut-off of the pipeline and prevent the waste of resources when the previous intermittent drain valve fails.

 

Conditions&Solutions

 




 

Standard Mat.Comparison

 

No.Part nameStandard materialNo.Part nameStandard material
<ANSI 900>=ANS|1500<ANSI900>=ANSI 1500
1Valve bodyA105NA105N83Screw holderHBsc2HBsc2
2Top coverA105NA105N85Flat head round keyCarbon steelCarbon steel
3Body screwA193-B7 Colored zinc platingA193-B7 Colored zinc plating86Lock nutCarbon steel + galvanizedCarbon steel + galvanized
4Body nutA194-2H Colored zinc platingA194-2H Color zinc plating87Hex socket screws304SS304SS
5Valve coreA276410+HF316+S503+S50588Nameplate304SS304SS
6Valve seatA276410+HF316+ZY0889Connecting flangeCarbon steelCarbon steel
8Wrap shims304+GRAPHITE304+GRAPHITE90Limit anti-turn blockCarbon steel + galvanizedCarbon steel + galvanized
9Sleeve440C+HF316+S10191NutsCarbon steel + galvanizedCarbon steel + galvanized
14Wrap shims304+GRAPHITE304+GRAPHITE92Thrust needle roller bearingsBearing steel (standard materialBearing steel (standard material
17Packing plateA351 CF8A351 CF893Hex set screws304SS304SS
23NutsA194-2HA194-2H252Packing glandA276410A276410
24ScrewA193-B7A193-B7255Packing assemblyFlexible graphiteFlexible graphite
80Support stand poleCarbon steel + galvanizedCarbon steel + galvanized257Packing padA276410A276410
81Hex head bolts304SS304SS572HandwheelCarbon steelCarbon steel
 

SNT Valve Advantages

 
1. SNT is the set design, development, production, sale and service of industry and trade-oriented enterprises.
2. Good quality, price and service by professional workers with creative solutions to problems.
3. 
Manufacture for Special Equipment Type Test Certificates.
4. According to the requirements in ISO9001 and API SPECQ, our company determines and preparencessary control methods, processes and equipment(including inspection and testing equipment), as well as process equipment, so as the ensure the compatibility of design, manufacturing, inspection, test, installation and service with the whole system and their completeness.
5. Excellent research and development team. Nearly 100 patents for products.
6. S
NT is one enterprise specializing in integrated solutions for Control valves and associated actuators in Petroleum, chemical, Power, Storage Tank, Air Separation, Coal Chemical, Liquefied Natural Gas Industry etc.

Production application

 


 
 

Company Profile

SNT Machinery(Qingdao) Co. , Ltd is a producer of control valves, combines manufacturing, designing, sales and services in one. It has high starting point quick development SNT is located in Qingdao, Shandong province with an area for 42000m2, equipped with modern workshop and production equipment. It is a high-tech enterprise with independent intellectual property rights and imported advanced management and production experience. Now it has more than 150 workers, and R&D specialist accounts for 15%, graduates or with higher degrees account for 30%. Depending on high quality production management team and innovative technology research and development, now we produce large quantities of high quality vales used in petrochemical, oil and coal chemical industries. We have a sales value to nearly 100billion in the year 2017.

Now SNT has got the TS special equipment manufactuuring certificate and ISO 9001, and has acquired the net qualification certificate of SINOPEC,CNOOC, PETROCHINA and SINOCHEM. And we have got the National Patent in many technologies. We can design and manufacture all series of valves according to ANSI, API, DIN, BS, JIS standards. Combining the advantages of famous valves all cross the world and with independent research and development, until now we can manufacture all kinds of valves, including GLOBE, High Pressure Boiler Blow-down Valves, High-performance Butterfly Valves, Angle-regulating Valves, Eccentric  Rotary Valves, T Three-eccentric Center Butterfly 
Valves, V Ball Valves, High Wear-resistant Ball Valves, High Pressure Steam Valves, Micro-flow Control Valves, Self-operated Control Valves, Cryogennic Valves tc,  Driving form includes manual operation, power-drinven, pneumantic and hydraulic drive. Materials for main parts are A216WCB, A217 WC6/WC9, A351 CF8/CF8M/CF3/CF3M etc. Specification 1/2"~120", working pressure ANSI 150#~2500#, working temperature -196ºC~1100ºC.

Relying on advanced production technology management and qulity assurance system, SNT Valves have been widely used in petrochemical, oil, steel&iron, paper manufacturing and power station industries. Our customers include SINOPEC QILU branch, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINA Guangxi branch, PETROCHINA Ningxia branch, SINOPEC Qingdao Refinery, SINOPEC Qingdao branch, CNOOC Huizhou Refinery, PETROCHINC Guangxi branch, PETROCHINA Ningxia branch, SINOPEC Changling branch, Jinan branch etc.

We make user's profits as our priority, devoting ourselves to the establishment of excellent quality and good brand, Our perfect quality assurance and after-sales systems guarantee that SNT valves join hands with all our customers and creat prosperity. 

 




 
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