Zhongyan Zy-02kl-20L Blowing Machine for Pet Oil Bottle Production

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Min Order 1 Set
Shipping From Jiangxi, China
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Jiangxi Zhongyan Intelligent Equipment Co., Ltd.

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Profile Certified by SGS/BV
ZY-02KL-20L-1
Extrusion Bottle Blowing Machine
Automatic
1 Year
ZHONGYAN
PE
ZY-02KL-20L
China
Product Description

Company Profile
Established on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. proudly resides in the vibrant Yichun Economic and Technological Development Zone. This picturesque city is a hub of connectivity, boasting the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and National Highway 320, ensuring seamless transportation. The addition of Yichun Mingyueshan Airport and the high-speed Shanghai-Kunming Railway further enhances our access to major economic centers, providing a robust infrastructure that fuels our company's dynamic growth and expansive reach.

Corporate Culture
At the heart of Jiangxi Zhongyan lies a commitment to core values: innovation, integrity, cooperation, and mutual success. We foster a culture where innovation thrives, empowering our team to swiftly adapt to market dynamics while upholding integrity in every facet of our operations. Our 'Quality First, Service Foremost' philosophy drives us to relentlessly refine our products and services, broaden market horizons, and deliver unparalleled value to our clientele. Through the synergy of our dedicated workforce and the unwavering support of our partners, we aspire to ascend as a trailblazer in the global bottle-blowing machine industry.

Business Scope
Dedicated to excellence, we produce and sell an array of plastic packaging machinery, including tailored drinking water filling systems, precision bearing gears, efficient gas compression machinery, molds, and cutting-edge water treatment equipment. As representatives of servo motors and PLCs, Zhongyan Intelligent Equipment shines with our focus on bottle-blowing machines, offering state-of-the-art, reliable solutions to clients worldwide. Our diverse offerings encompass fully automatic and semi-automatic PET and PP bottle-blowing machines, catering to the diverse needs of the beverage, food, pharmaceutical, and cosmetics sectors.

Innovation & Service
A leader in intelligent equipment, we excel in research, development, manufacturing, and sales, proudly holding numerous patents. Our advanced big data backend system empowers us to deliver exceptional remote after-sales service through insightful data analysis, significantly elevating operational efficiency and enhancing customer satisfaction.

Our Advantages---Simple operation & Wide application
The ZY series automatic bottle-blowing machine stands as a testament to innovation, crafted with the most cutting-edge bottle-making technology globally. It features a harmonious blend of high automation and intelligence, delivering stable, reliable performance with a simple structure. This machine boasts high production efficiency, low energy consumption, and ensures no contamination during intermediate processing. It is ideally suited for producing containers in the food, beverage, cosmetics, and pharmaceutical domains.

1. Performance and Advantages.
1.1 Equipped with a human-machine interface for effortless and intuitive operation.
1.2 Features automatic sorting and loading of preforms with efficient hopper-type storage.
1.3 Guarantees stable and reliable automatic preform discharging, synchronized with preform feeding. The system automatically manages feeding based on the material channel inventory level.
1.4 Offers robust sealing to maintain a pollution-free environment.
1.5 Equipped with a comprehensive heating system featuring precise rotation and revolution functions.
1.6 Ensures uniform heating of preformed tubes, simplifying the blowing process significantly.
1.7 Allows individual heating temperature adjustments for each preform tube section, optimizing energy usage.
1.8 Incorporates an infrared lamp with a cooling air circulation system in the furnace, coupled with an automatic feedback system in the heating lightbox for steady power output, unaffected by voltage variations.
2. Automates taking, loading, and bottle arrangement, ensuringcontamination-free processes during intermediary stages.
3. Facilitates Rapid Mold Replacement within just half an hour.
4. Implements superior automation to significantly reduce bottle contamination.

The equipment features a fully enclosed design utilizing a robot and conveyor belt system to transport blown bottles directly to the storage warehouse, minimizing handling. This process ensures the bottles remain uncontaminated, meeting stringent national hygiene standards.
5. Boasts consistently stable and reliable equipment performance.

To guarantee reliable performance, all essential components of our machine, including electrical systems, pneumatic parts, seals, bearings, and reducers, are sourced from prestigious and trustworthy brands. Enjoy peace of mind with a one-year warranty and lifetime maintenance, ensuring long-term satisfaction.
6. Experience intuitive control with our high-tech touchscreen interface.
Operating the machine is a breeze with a user-friendly human-machine interface offering a variety of parameter options for seamless manual control. A robust programmable logic controller (PLC) links to the machine via a communication cable, orchestrating all movements with precision. In the unlikely event of a malfunction, a warning signal is promptly issued, accompanied by a comprehensive fault diagnosis report, allowing operators to swiftly pinpoint and rectify any issues.
7. Uncompromising Security
7.1 The ZY series automatic bottle-blowing machine is equipped with advanced mechanical and electrical safety devices, safeguarding operators and ensuring reliable equipment performance throughout its use.
7.2 Prioritizing the protection and safety of operators at all times.
7.3 The equipment boasts a fully enclosed design complemented by a robust safety door system, maximizing operator protection and peace of mind.
7.4 Comprehensive Equipment Security Utilizing cutting-edge multi-point detection technology, the safety of positioning, mold clamping, and stretching systems is significantly enhanced, ensuring flawless operation.

ZY-02KL-20L-1 Machine Features:
1. This state-of-the-art machine operates fully automatically, featuring 2 blow molding cavities capable of producing up to 20L bottles at an impressive theoretical output rate of 1,000-1,400 bottles per hour.
2. Expertly designed for versatility, it accommodates PET containers with neck diameters ranging from φ50mm to φ80mm, a maximum diameter of φ275mm, and a height of up to 500mm.
3. Specifically engineered for large bottle preforms, delivering robust performance.
4. A sophisticated fully enclosed design integrates robotic arms and conveyors for seamless bottle transfer, minimizing manual handling and ensuring top-tier hygiene compliance.
5. Boasting short cycle times, high output, and low consumption, our machine exemplifies high automation and significantly reduces labor costs.
6. Outfitted with an advanced imported control system, it delivers unmatched stability and effortless operation.



ZY-02KL-20L-1 machine Floor Plan


ZY-02KL-20L-1 machine parameters
CompositionItemsTechnical Parameters
Product ConditionsMaximum Product Volume20L
Maximum Product DiameterΦ275mm
Product bottleneck dimensionsΦ50mm ~ Φ80mm
Maximum Product Height<500mm
Maximum Preform Height<250mm
Mold Clamping Stroke(Servo Mot)0~320 mm
Bottom mold stroke52mm
Bottle Spacing420mm
Heating Spacing99mm
Standard Mold Thickness400mm
Production Capacity1000~1400
Number of Molds2
Heating SectionUnit4
Number of Heating Lamp Layers12
Number of Preform Holders196
Electrical ParametersVoltage380V
Frequency50Hz
Operating Power60~100kw/h
Installed Power200kw
Air Source(High Pressure Air
Consumption Depends on PET
Bottle Volume)
Low-Pressure Compressed Air Presser8~10bar
Low Pressure Compressed Air Consumption0.5~1.0m3/min
High Pressure Compressed Air Pressure26~35bar
High Pressure Compressed Air Consumption12M3/min
Cooling Water
(Water  Temperature≤18ºC)
Pressure3~4bar
Flow Rate5m3/h
WeightMain Machine.7T
Equipment DimensionsMain Machine(L×W×H)mm5500mmX2100mmX2900mm
Perform loader Machine(L×W×H)mm3000mmx3000mmx3000mm
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