Zhouxiang H Beam Welding Robot China Metal Structure Robotic Welding Station

The cantilever robot intelligent welding workstation is equipped with the Friendess teaching-free welding system and the Friendess wide-angle weld tracker. It can directly import the 3D model files of Tekla, SOLIDWORKS or UG, directly match the welding process parameters, automatically identify the accurate position of the weld and generate the best Welding process. The robot is equipped with an automatic gun washing device. The track length can be customized according to the product. The user determines the required track length according to the length of the workpiece, making the application more flexible.

At present, it is mainly used for the welding of H-shaped steel ordinary reinforced plates, transverse reinforced plates, column base plates, purlin support plates, corbels and other structures.

The advantage of the cantilever type is that it can lift workpieces to the workstation in batches, saving lifting time.

Robot Operation Process

CP350V laser tracker

CP350V is an intelligent line scanning welding seam sensor. It obtains the contour information of the welding seam section through line laser scanning, and guides the robot or welding machine to automatically complete the welding. The image acquisition, processing and welding seam identification functions are completed inside the sensor without the need for an external computer. It has high integration and reduces the overall hardware cost of the system. Resistant to arc light and spatter, intelligently identifies weld seams, and is easy to operate. It has an exquisite structure, compact size, high accessibility, and rich types. It can be selected and used according to the application scenario, and the most suitable parameters can be customized.

Gun Clearing System

The SC220A gun cleaning station is a device for cleaning robot welding guns. It is used to automatically clean the welding slag of the welding gun during robot welding, automatically cut wires, and protect the welding gun nozzle and contact tip, extending the service life of the welding gun and saving money. Reduce consumable costs, maintain good welding quality, and improve welding efficiency. Simple operation and easy to use.

Advantages of gun cleaning stations: 1. The gun clearing time is short and the system availability is high. 2. Automatically complete the gun cleaning process without manual operation. 3. Prevent quality problems caused by contamination during welding. 4. Equipped with robot TCP calibration needle.

Robot welding software

The software can automatically extract welds from drawings without weld marking, reducing the workload of manual participation. With the high-performance 3D engine and robot controller, the automatically created points are simulated and verified to avoid collisions in actual work.

Advantage

1.Supports teaching-free for various products such as sandwich panels, truss beams,bracket, bridge partitions, and panel stands;

2.There is no need to mark welds at the design stage, and the target weld position can be automatically extracted by importing 3D drawings;

3.No human intervention is required, the robot automatically completes actions such as zero return, transition, position finding, welding, counting, and gun cleaning;

4.No on-site operation is required, the program can be generated at any time and place, and remotely sent to the robot for production according to the specified time;

5.Self-developed offline programming, 1:1 simulation of robot movements, avoids robot interference in advance and avoids collisions;

6.Digital twin technology can display on-site robot trajectory, welding voltage, current, speed and other production information in real time.

Software Operation Process

Wuxi Zhouxiang Complete Set of Welding Equipment Co.,Ltd,founded in 1991,located in Wuxi city, about 100km from Shanghai.We have fixed assets of 150 million yuan,cover an area of 160,000 m2, staff 500 people,including more than 100 engineering and technical personnel.Our company was certified to ISO9001 Quality System Certification firstly in the industry and many products were certified to China Compulsory Certification(CCC).Our products sell well at home and abroad,including Europe,America,Southeast Asia,Middle East and other countries. Zhouxiang products mainly include cnc cutting machine,H beam production line,box beam production line, welding manipulator, welding rotator, welding positioner, milling machine, shot blasting machine, plate rolling machine, profile bending machine and fiber laser cutting machine etc.We have high sincerity to do business with customers all over the world and establish good friendships.