Audited Supplier
The bedding material production system is an efficient system independently developed by our company to separate undigested fibrous matter from cow manure as organic bedding (ZL2020 2 1129532.2). The system, consisting of a spiral extruder separator and a set of drums, enables the production of fresh organic litter on the farm every day, with a minimum of 48 cubic meters of litter. The system is produced and developed with international automation technology, the aerobic fermentation process is carried out at 60-75 °C, the fermentation time is 8-36 hours, there is no need to increase the external heat source, the biological process is monitored by a temperature sensor, and the air flow can be adjusted. The organic bedding, which is produced free of charge from its own resources, is a guarantee for the health of the cows and the increase in milk production.
| Item | specification | remark |
 | 12m-30m | Suitable for 1000 lactating cows |
 | 18m-45m | Suitable for 2000 lactating cows |
Contrast
| traditional bedding | bedding production system |
| The microbial load level is unclear | Reduced microbial load in the environment |
| Causing rapid equipment wear and tear | Small equipment wear and tear |
| The supply of cushioning materials is not guaranteed | There is a continuous supply of raw materials |
| The padding cannot be processed | Easy to use and handle |
| High storage cost for cushioning materials | Economy and Environmental Protection |
| Causing an increase in solid content in feces | be even quality |
| Large amount of labor | Low workload |
| High purchase cost | Circular use |
| Higher cost of fecal treatment | Reduced the cost of manure treatment |
| --- | Cows have high acceptance and clean body surface |
| --- | Improved the comfort and health of cows |
| --- | Reduced the risk of cow injuries |
| --- | Reduced irritation to cow skin |
Standard yield
| Operating temperature in the drum | 60-75 ºC | ||
| Fermentation time | 8-36hour | Depends on how the manure is managed | |
| Litter yield | 12-30 | 30m³/day | The yield is the maximum value |
| 18-45 | 45m³/day | ||
System subject
Fecal solid-liquid separator (1-2 units)
| Feed motor and negative pressure fan | Drive motor | temperature sensor |
Beijing Junguang Weiye Technology Co., Ltd. is the executive director unit of the Animal Husbandry Engineering Branch of the Chinese Society of Agricultural Engineering, and is a high-tech enterprise specialized in the design and construction of modern livestock farm, production and sales of breeding and manure treatment equipment. The company headquartered in Room 403, Building 9, No. 16 Chenguang East Road, Fangshan District, Beijing, the production base is located in Yixian Economic and Technological Development Zone, with an office area of 2700 square meters and a production workshop of 6500 square meters. We specializes in the production of dairy farm equipment: headlocks, barns,fans, cattle brushes, spray systems, manure scrapers, animal waste treatment systems, bedding material production systems and other livestock farm equipment.With the support of the government and customers, our breeding and manure treatment equipment sales network covers more than 10 provinces, municipalities and autonomous regions such as Shandong, Hebei, Henan, Shanxi, Heilongjiang, Inner Mongolia, Liaoning, Xinjiang, etc., and has won unanimous praise and trust from colleagues in the dairy farm industry with its low price and high quality.
The company focuses on the research and development and promotion of new products, with 24 national patented technologies, all products are in efficient, practical, durable, energy-saving and cost-saving research direction, the company will continue to improve product quality and service to meet the needs of the rapid development of dairy farm industry.
| No. | Common fault manifestations | Possible factors for malfunction | Solution |
| 1 | The control system does not work after being powered on, and all button switches are invalid. | 1. There is an alarm that has not been resolved. | 1. Check the relevant equipment according to the alarm prompts. |
| 2. Power phase sequence error. | 2. Check and correct the phase sequence of the power supply. | ||
| 2 | The fermentation temperature of the material is lower than the expected value | 1. There is too little material inside the barrel. | 1. In daily operation, attention should be paid to maintaining a balance of incoming and outgoing materials. |
| 2. The moisture content of the material entering the stabbing body exceeds the standard, which affects the fermentation effect. | 2. Control the moisture content of the materials entering the barrel well | ||
| 3. Check if the ventilation fan is running properly. | |||
| 3 | Overload alarm during centrifuge operation. | 1. The material concentration is not appropriate. | 1. Adjust the material to the appropriate concentration. |
| 2. There is a foreign object blocking the sieve in the material. | 2. Check and clean the sieve. | ||
| If there are no issues with the above, please contact the manufacturer for maintenance. | |||
| 4 | The separator cannot start normally when restarted after shutdown | The interior of the separator is filled with materials, resulting in excessive yang force. | 1. Reduce the weight of the discharge port, manually reverse it, and then start it normally. |
| 2. Before stopping the machine, the feeding and separator should be stopped first, and the machine should be stopped after idling for 20 seconds. | |||
| 5 | The moisture content of the finished cushion material is high | 1. The temperature during the fermentation process inside the barrel has not reached the set value. | Solution refer to 2 |
| 2. Insufficient ventilation during the fermentation process. | |||
| 3. The moisture content of the material entering the stabbing body exceeds the standard, which affects the fermentation effect. | |||
| Kind reminder: Good daily maintenance is a necessary condition to ensure the normal operation of equipment. Please refer to daily maintenance for details. | |||
